HI510 is designed to adapt to a user’s unique process control requirements. The controller has a large backlit dot matrix display for easy viewing and provides for an intuitive interface for setup options. The controller utilizes multi-color LEDs for easy viewing of the instruments’ status including relay activation, in alarm mode, or in hold status. All programming operations are done through the low profile vulcanized rubber keypad or using the RS485 connection to a PC operating the HI92500 Windows® compatible software.
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HI510 is an advanced universal process controller that can be configured for many applications requiring monitoring and/or control of process parameters. It features a digital probe input that will automatically detect and update the controller with the parameter that it measures.
This controller can be configured with up to 5 control relays and 4 analog outputs. The control relays can be programmed for on/off, Proportional, or PID (Proportional Integral Derivative) types of control or used for programming cleaning sequences triggered by a digital input or based on a schedule. The scalable analog outputs can be used for remote devices including Chart recorders, PLC, or SCADA. The analog outputs can be used for control devices including dosing pumps and valves that accept a 0/4-20 mA output.
HI510 features a RS485 digital output that allows up to 32 devices to be connected to a single line that can be viewed and programmed remotely using the HI92500 software. The HI92500software provides for graphic user interface that allows for settings to be changed and saved for transfer to another HI510 controller.
The HI510 NEMA 4X enclosure uses sealed cable glands to maintain waterproof integrity. The versatile mounting kits allow for mounting the HI510 to a wall, pipe and panel.
Set points for control operations can be configured to be on/off, proportional, or PID types of control. The flexibility in programming allows for fine-tuning of a set point to be maintained with tight control preventing any overshoot and waste of chemicals.
Configurable for set points and temperature or activated by abnormal operation, a red Alarm LED will blink and can easily be seen from a distance. All relays configured for control are inactivated until the alarm state is resolved.
The cleaning function allows the ability to program one or more wash cycles and use the relays to activate valves, pumps or compressed air based on the type of washing that is required to maintain probes for reliable results.
Analog outputs can be scaled to assign 0 to 20 mA or 4-20 mA to a specific range for increased resolutions. Analog outputs can be programmed to send 22 mA signal when placed in hold status during maintenance including calibration.
|Dosing Control||on/off, proportional and PID|
|Dosing Terminals||Up to 5 relays (independently configurable for process variables, Hold & Cleaning functions)|
Electromechanical relay SPDT and SPST contact outputs
5A – 250 Vac; 5A – 30 Vdc (resistive load)
Fuse protected: 5A, 250V slow blow fuse
|Alarm Relay Set Point|
Up to 5 relays (independently configurable for process variables, Hold & Cleaning functions)
Electromechanical relay SPDT and SPST contact outputs
|Over Dosing Control||yes|
|Analog Ouput Signal||2 or 4 independent, galvanically isolated outputs|
0 – 22 mA configurable as:
0 – 20 mA; 4 – 20 mA
22 mA as alarm signal, configurable option
|Analog Ouput Accuracy||±2% full scale|
|Digital Input Signal||independent, galvanically isolated inputs (configurable for Hold & Cleaning functions)|
On state: 5 to 24 Vdc, low or high level active
|Digital Output Signal||RS485|
|Enclosure||*Single case ½ DIN, type NEMA4X, IP65 ingress protection|
|Panel Cutout||1/2 DIN (brackets ordered seperately)|
|Input Channels||one digital input with RS485 interface|
|pH Electrode||HI10X6 series – pH and Temperature (ordered seperately)|
|ORP Electrode||HI20X4 series – ORP and Temperature (ordered seperately)|
|Logging Type||Interval log, up to 100 files, maximum 8600 records on each stored file.|
When the maximum limit of 100 stored files is reached, the most recent file will automatically erase the oldest one.
Event log, maximum 100 records. When the maximum limit i
|Connectivity||RS485 serial port – Remote monitoring and control|
USB-C port – Retrieve log files and firmware upgrading
|Calibration Timeout Reminder||yes|
|Analog Output||up to 4 based on configuration ordered|
|Display||Graphic LCD, 128 x 64 pixel B/W with backlight|
|Power Supply||100 – 240 Vac ±10%; 50/60 Hz; 15VA; fuse protected (2A, 250V slow blow fuse)|
|Environment||-20 to 50 ºC (-4 to 122 ºF); maximum 100% RH non-condensing|
|Dimensions||Width 144.0 mm (5.7”) x Height 144.0 mm (5.7”) x Depth 151.3 mm (6.0”)|
|Weight||Approximately 1.6 kg (3.5 lb.)|
|Ordering Information||HI510-0540 universal process controller with 5 relays and 4 analog outputs is supplied with 3m power cable, cable gland set, instrument certificate, and instruction manual.|
HI510-0320 universal process controller with 3 relays and 2 analog outputs is supplied with 3m power cable, cable gland set, instrument certificate, and instruction manual.
|Notes||*For a water tight seal, tighten the front four screws on the front casing to 13.3 lbf·in (1.5 N·m, maximum 2.0 N·m), of torque.|
3 relays, 2 analog outputs, 5 relays, 4 analog outputs